Layin Rufe UV Metalizing

Layin Rufe UV Metalizing

Bayanai
The Metalizing UV Coating Line an tsara shi don marufi na kwaskwarima, kayan aikin mota, kayan lantarki da sassan filastik na ado.
Category
Layin Rufe UV
 
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Bayani
Siffofin fasaha

Bayanin Samfura

 

The Metalizing UV Coating Line an tsara shi don marufi na kwaskwarima, kayan aikin mota, kayan lantarki da sassan filastik na ado. Yana haɗe kayan kwalliyar UV, vacuum metallization da UV topcoat don sadar da uniform, manyan filaye masu ƙyalli mai sheki tare da mannewa mai ƙarfi da kariya.

 

Metalizing UV Coating Line

 

Mabuɗin Siffofin

 

Dual UV Coating Technology
UV basecoat yana ba da santsi mai santsi don haɓakawa, yayin da UV topcoat yana ba da kariya daga iskar shaka, sawun yatsa da sinadarai.

Ultra - saman madubi mai laushi
Daidaitaccen matakin daidaitawa da jujjuyawar atomization na lantarki yana rage kwasfa na lemu da lahani, cimma Ra ƙasa da ko daidai da 0.2 μm ƙarƙashin ƙayyadaddun yanayi.

Ƙananan -Maganin zafin jiki na UV
Sarrafa magani na UV yana rage bayyanar zafi, yana taimakawa hana lalacewa, tsagewa da damuwa akan sassan filastik na bakin ciki{0}.

 

Ƙididdiga na Fasaha

 

Module / Tsarin

Siga

Ƙayyadaddun Fasaha

Tsarin magani kafin{0}

Kunna Surface

Ƙarfin jiyya na Plasma: 3-5 kWS tashin hankali na fuskar fuska: Mafi girma ko daidai da 44 mN/m

Tsarin Basecoat UV (Maɓalli)

Kaurin Fim & Kwanciyar Hankali

Kauri: 12-18 μmHaƙuri: ±2 μmSarfin saman saman: Ra ƙasa da ko daidai da 0.2 μm

Matsayi & Tsarin Kula da UV

Tsarin IR + UV

IR mai laushi matakin: 55-65 digiri UV lokacin warkewa: 1-8 s

Vacuum Metallization Matching

ingancin saman

Bawon lemu{0}Flatness na kyauta: Ra ƙasa da ko daidai da 0.2 μm

Tsarin Topcoat UV (Maɓalli)

Layer na kariya

Kauri: 20-30 μmHaƙuri: ± 2 μmTaurin saman saman: Yafi ko daidai da 4H

Tsarin Fesa

Rotary Atomizer

Gudun: 30,000-70,000 RPME ƙarfin lantarki na lantarki: 60-100 kV

UV Curing System

Tushen Haske & Zazzabi

UV{0}Fitilar LED/Mercury Ƙarfin ƙarfi: 80-120 W/cm² Zazzabi mai zafi: Kasa ko daidai da digiri 60

Ayyukan Karshe

Ƙarfe ingancin

Anti{0}Ayyukan oxidation Tsaftar launiAdhesion rating: Class 0

 

Gudun Tsarin Karfe

 

Loading → Tsaftacewa & Tsaftace Kawar → Kunna Plasma → Cire kura → UV Primer Spraying → IR Leveling → UV Curing → Vacuum Metallization → Babban Shafi UV → Gyaran Karshe → Dubawa → Zazzagewa

An tsara kowane tsari don samar da daidaiton mannewa, daidaiton sutura da kuma tsayayyen bayyanar ƙarfe.

 

Tsarin Tsari

 

Layin Rufe UV Metalizing ya ƙunshi manyan tsare-tsare masu zuwa:

 

Loading & Pre{0}}Tsarin magani
Loading na'ura mai ba da hanya tsakanin hanyoyin sadarwa, workpiece, tsaftacewa, ionized kura kura da jini magani domin shiri na surface.

UV Base Coat System
Tushen UV na atomatik{0}} feshin gashi, daidaitawar IR da warkar da UV. Ana sarrafa sigogi masu sutura bisa ga kayan aiki da kayan shafa.

Vacuum Metallization System
Vacuum chamber, tsarin yin famfo, naúrar ƙawance, jujjuyawar aikin aiki da tsarin sa ido don ƙarfe na aluminum.

UV Top Coat & Curing System
Saman UV ta atomatik{0}}Fshin gashin gashi yana biye da maganin UV don kare karafa da samar da abubuwan da ake bukata.

Lantarki Control & Air Handling System
PLC kula da majalisar, kwamitin aiki na HMI, kula da zafin jiki da zafi, tsaftacewa{0} iska, tsarin shaye-shaye da kariyar shiga tsakani.

 

Aikace-aikace

 

Kunshin kwaskwarima
kwalabe na turare, ruwan shafa fuska da lipstick masu sheki masu ƙyalli, sinadarai masu juriya.

Kayan Aikin Mota
Gyaran na'ura mai ba da hanya tsakanin hanyoyin sadarwa, dashboard panels da alamu tare da ƙaramin{0}}warwar zafi da mannewa mai ƙarfi.

Kayan Wutar Lantarki na Masu Amfani
Wayoyin baya na wayowin komai da ruwan, gidajen smartwatch da kararrakin belun kunne tare da kewayon sutura iri ɗaya.

 

Magani na Musamman

 

Tsare Tsare-Tsare
Keɓance U{0}Siffa, L{1}} siffa ko madaidaiciyar shimfidu dangane da yanayin bita.

Adaftar Substrate
Kayan aiki da sigogin fesa waɗanda aka keɓance don ABS, PC, PMMA, TRITAN da gilashi.

Daidaita iyawa
An saita saurin mai isar da saƙon IR/UV don ƙarfin da ake buƙata da lokacin zagayowar.

Haɗin kai na Turnkey
Taimako ya haɗa da daidaitawar tsari, shigarwa, ƙaddamarwa, FAT da horar da ma'aikata.

 

Kula da inganci

 

Pre{0}Tabbatar Jiyya:Gwajin kan layi don tashin hankali na saman (taron Yafi ko daidai da 44mN/m) da kwanciyar hankali na plasma don tabbatar da haɗin gwiwa mai ƙarfi.

Duban Daidaita Rubutu:Tsananin saka idanu na kauri na fim (± 2 um) da shimfidar wuri (Ra Kasa da ko daidai da 0.2 um) a cikin kowane tsari.

Gwajin Adhesion & Dorewa:Madaidaicin giciye{0}}gwajin ƙyanƙyashe (Class 0 adhesion) haɗe tare da duban taurin (Mafi girma ko daidai da 4H) da kuma tabbatar da juriya na sinadarai.

Gwajin Karɓar Masana'antu (FAT):Tsare-tsare kafin -aiki na jigilar kaya yana gudanar da siminti na ainihin yanayin samarwa don tabbatar da amincin tsarin, sarrafa zafin jiki ( Kasa ko daidai da digiri 60), da amincin injina.

 

FAQ

 

Q: Abin da substrate kayan ne jituwa tare da wannan shafi line?

A: An inganta tsarin gabaɗaya don robobi kamar ABS, PC, PMMA, da TRITAN, da ma'aunin gilashi.

Tambaya: Ta yaya layin ke hana nakasu a kan siraren filastik{0} bango?

A: Yana amfani da ƙananan matakin daidaitawar IR da ƙananan zafin jiki da UV da ke ƙasa da digiri 60, yana guje wa damuwa da zafi.

Q: Mene ne hankula shafi kauri da surface gama ingancin?

A: Basecoat kauri jeri daga 12 zuwa 18 um, topcoat daga 20 zuwa 30 um, cimma madubi gama na Ra Kasa da ko daidai da 0.2 um.

Tambaya: Shin za a iya daidaita shimfidar kayan aiki don dacewa da taron mu?

A: Ee, shimfidu na al'ada ne - an ƙera su don dacewa da sararin daki mai tsafta, suna goyan bayan U{1}} siffa, L- siffa, ko saitin layi.

Tambaya: Wadanne ma'auni masu inganci suka hadu da suturar da aka gama?

A: Rubutun suna cimma mannen Class 0 (gwajin hatch{1}) da taurin saman Sama fiye da ko daidai da 4H tare da sinadari mai ƙarfi da juriya.

Tambaya: Wadanne kayan aiki da ƙugiya ne ake buƙata akan rukunin yanar gizo?

A: Mun samar da cikakkun zane-zanen shimfidar kayan aikin jigilar kaya wanda ke rufe wutar lantarki, damtsewar iska, sharar iska, da ƙayyadaddun ƙayyadaddun ɗaki.

 

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